SEMI AUTOMATIC RICE HUSK PLATE MANUFACTURING PLANT

ONE EARTH ONE FAMILY ONE FUTURE

Thooshan, manufacturing for the past four years from a fully automated robotic plant, creates single-use plastic alternatives from agri-waste like wheat bran, paddy husk, broken rice, and rice bran. Our mission is to spark a cutlery revolution by replacing disposable plastics with eco-friendly plates, bowls, spoons, and straws that, after use, can serve as animal feed or organic manure-reducing landfill waste and raising public awareness.
This semi automatic package, including all machines and accessories, will cost Rs.25 laks (Rs.25,00,000) including GST BUT excluding transport and installation charges.
Fully automatic will be Rs.75 laks (Rs.75,00,000), with same output

HOT PRESS TECHNICAL SPECIFICATION (2 PRESS WITH 2 DYES EACH-2 TYPES OF PLATES SIMULTANEOUSLY)
1. Model: Four Pillar Model
2. Construction: Heavy Pillar Rods (Dia 70mm) and 80mm steel plated
3. Pressing Capacity: 60 Tons
4. Platen size: 350 * 350mm
5. No. of Daylight: Double
6. Day light gap: 160mm + 160mm
7. Stroke Length: 350 mm
8. Movement: Upward stroke
9. Acting: Double Acting
10. Cylinder Bore: 200mm 10. Ram Dia: 130 mm (EN-8 Grade Solid Shaft, Hardened Ground
11. Cylinder Seals: and Hand Chrome Plated) Imported Seals (Halite Make)
12. Oil tank capacity: 300 Liters
13. Motor: 5 H.P, 3 phase, 1440 rpm (Crompton make) (2 No’s)
14. Pump: High Flow Gear Pump (Rexroth make) (2 No’s)
15. Control valves: Hi Pressure Radial Piston Pump (Polyhydron make) (2 No’s) Solenoid Control Valves (Yuken make) (2 Set)
16. Heaters: Ceramic filled Tubular heater
17. No. of Heaters: 3 No’s per Platen
18. Heater Watts: 1250 Watts Each (Ø25mm)
19. PLC, HMI: Delta make (1 no)
20. Temperature Controller: Digital Controller PID type (Select make)
21. Timer: In Built Timer (HMI)
22. Mode of operation: Push button
23. Approx Speed: 23-25 mm/sec
24. Pressing Speed: 4-5 mm/sec
25. Return Speed: 40-42 mm/sec

The machine operates fully automatically during processing and is fine-tuned by our team. Only the raw material feeding and product collection are done manually, requiring a minimum of three people per shift. It produces one plate per minute, with a capacity of four plates every four minutes.

Read entire article: Me & My Earth